Overview:
A Silicone Keypad with Screen Printing integrates the durability of silicone with the precision of screen printing. The process begins with compression molding, where silicone rubber is shaped under heat and pressure to create a resilient and long-lasting keypad. After molding, the keypad undergoes screen printing to apply high-resolution text, icons, or other graphics. This combination ensures that the keypad not only provides excellent tactile feedback and durability but also features vibrant, wear-resistant prints. This method is ideal for applications demanding both functional reliability and high-quality aesthetics.
Details:
| Specification | Details |
| Material | Food Grade Silicone |
| Color | Black or Custom |
| Hardness | 30-80 Shore A |
| Printing | Screen Printing |
| Conductive | Carbon Pill, Conductive Oil, Metal Dome, Non-Conductive |
| Logo type | Silk Printing, Laser etching |
| Surface Treatment | Matte Oil, PU, Epoxy, Color Oil |
| Performance | Aging Resistance, Cold Resistance, Heat Resistance, Chemical Stability, Waterproof, Eco-Friendly, Durable |
| OEM | Available |
| Certification | ISO9001-2015, IATF16949, RoHS |
| Application | Telecommunications, Medical Devices, Computers, Industrial Equipment, Consumer Electronics, Automotive, Remote Controls, Gaming Devices |
The Production Process of Silicone Keypads with Screen Printing:
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Material Preparation
– Silicone rubber is prepared by mixing it with curing agents and additives to ensure optimal performance. This mixture is formulated to achieve the desired properties such as flexibility and durability.
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Compression Molding
– The silicone material is loaded into a heated mold where it is compressed to form the keypad. This step shapes the silicone into the precise dimensions and features of the keypad, ensuring high durability and reliability.
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Curing
– The molded silicone keypad is subjected to controlled heat and pressure to cure the material. This process solidifies the silicone, ensuring it retains its shape and mechanical properties over time.
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Screen Printing
– After curing, the keypad undergoes screen printing to apply graphics, symbols, or text onto its surface. This technique ensures that the designs are sharp, durable, and resistant to wear, enhancing the keypad’s functionality and appearance.
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Quality Inspection
– The final keypads are inspected for quality to ensure that they meet design specifications and performance standards. This includes checking the accuracy of screen-printed elements and the overall integrity of the molded parts.
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Post-Processing
– Any necessary finishing touches, such as trimming excess material or additional coating, are applied to ensure the keypad meets all aesthetic and functional requirements before packaging.
