Overview:
Silicone Compression Molding Silicone Rubber Keypad Buttons with Colorful Treatment are expertly engineered using advanced silicone compression molding technology. Constructed from premium, resilient silicone rubber, these buttons offer superior flexibility, impact resistance, and vibrant, enduring coloration. Ideal for a broad range of applications—from consumer electronics and computer peripherals to industrial control panels—our keypad buttons provide a bespoke solution that enhances both performance and aesthetics. Leveraging our comprehensive one-stop OEM services, we deliver customized designs, sizes, and logo integration tailored to your brand’s vision. With rigorous certifications ensuring compliance with industry standards, our products guarantee exceptional reliability and high performance.
Characteristics:
- Place of Origin:Xiamen, China
- Brand Name:OEM
- Application:Industrial equipment, home appliances, etc.
- Keypad Button Material:Silicone
- Sample:Can be provided
- Type:Meet customer’s demand
- Printing:Screen printing, laser etching
- Life Expectancy:
- Flat type: ≥ 500 million cycles
- Tactile type: ≥ 100 million cycles
- Package:Custom
- Certification:ISO 9001, FDA
Quality Assurance:
Our rigorous quality assurance process begins with raw material validation using XRF analyzers and spectrophotometers to ensure compliance with FDA regulations and maintain optimal color accuracy and material purity. Throughout production, we utilize advanced precision instruments, including Coordinate Measuring Machines (CMMs) for dimensional accuracy, durometers for hardness consistency, and Instron tensile testers to assess mechanical durability and tactile response. High-resolution imaging systems meticulously inspect the clarity, adhesion, and longevity of custom logo printing. All manufacturing processes are conducted within our ISO 9001 and FDA-certified facility, ensuring that each product meets the highest standards of safety, reliability, and performance.
Production Process:
- Raw Material Selection – High-quality, food-grade or industrial-grade silicone rubber is selected, ensuring compliance with FDA, RoHS, and REACH standards for safety, durability, and performance.
- Mold Design & Tooling – Precision-engineered molds are fabricated using CNC machining to achieve high accuracy in keypad dimensions, tactile response, and overall structural integrity.
- Silicone Compression Molding – Pre-measured silicone material is placed into the mold cavity and compressed under controlled temperature and pressure, ensuring uniform thickness, excellent flexibility, and consistent quality.
- Curing & Post-Curing – The molded keypads undergo thermal curing to enhance mechanical strength, heat resistance, and longevity, followed by additional post-curing to eliminate residual volatile substances.
- Surface Treatment & Finishing – Various finishing options such as screen printing, laser etching, epoxy coating, and PU coating are applied to enhance visual appeal, wear resistance, and key legend durability.
- Deflashing & Edge Trimming – Excess material is removed using cryogenic deflashing, robotic trimming, or manual precision cutting to ensure smooth, well-defined edges.
- Quality Inspection – Comprehensive testing is conducted using CMMs, durometers, abrasion testers, and Instron tensile testers to validate dimensional accuracy, hardness, key actuation force, and surface durability.
- Packaging & Shipping – Final products are securely packaged according to customer specifications, ensuring safe transportation while maintaining compliance with international quality and safety standards.
Factory Show:
Our advanced manufacturing facility is equipped with state-of-the-art technology, including CNC machining, Mirror EDM, EDM, and Slow-Speed Wire Cut (WC) machines, ensuring unmatched precision in mold fabrication. With a highly efficient production line featuring 15 rubber compression molding machines and 2 LSR injection molding machines, we optimize both production capacity and operational efficiency.
To uphold our stringent quality standards, we utilize cutting-edge inspection equipment such as 3D projectors, sealing testers, durometers, and elasticity testers, all overseen by a team of experienced and certified quality control professionals. Our facility is ISO 9001 and IATF 16949 certified, guaranteeing the consistent production of high-quality, reliable components.
Additionally, we integrate automated systems such as AutoDryers, high-speed doming machines, and die-cutting machines to enhance workflow efficiency and maintain precision throughout the entire manufacturing process. These advanced technologies ensure superior product performance while maximizing productivity and consistency.